In the fields of chemical fiber production and other polymer material applications, precise pressure measurement has always been the core demand of the industry. Traditional high-temperature melt pressure sensors often have inaccurate measurements due to zero drift caused by high temperatures, which brings many troubles to the production process. Nowadays, the GAIM series of products launched by GRAEFF (Graff) has perfectly solved this problem with its innovative temperature compensation technology, bringing a revolutionary change to high-temperature pressure measurement. (Note: Some of the pictures in this article are from the Internet. If there is any infringement, please delete them.)
1.Product Introduction
The GAIM series melt pressure sensors/transmitters are high-end products designed by GRAEFF specifically for high-temperature environments. During the process of heating from room temperature to high temperature, the zero point of traditional sensors will drift significantly due to the influence of high temperature, resulting in measurement deviation. The GAIM series products adopt advanced temperature compensation technology and perform zero drift compensation at 350℃, enabling the pressure measurement probe to approach zero temperature drift at high temperatures and significantly enhancing the accuracy and stability of the measurement.
2.Product advantages
1. Zero temperature drift technology: In high-temperature environments, the GAIM series sensors effectively eliminate the zero drift problem of traditional sensors through temperature compensation technology, ensuring the accuracy and reliability of measurement data.
2. High-precision measurement: The GAIM series melt pressure sensors adopt high-performance core components and undergo strict quality control and calibration processes to ensure high-precision measurement. Its accuracy can reach ±0.25% FSO, and its repeatability is ±0.1% FSO. It can provide users with precise and reliable pressure measurement data, meeting the application scenarios with extremely high precision requirements.
3. Multiple signal outputs: The GAIM series melt pressure sensors offer a variety of output signal options, including 4-20mA, 0-5V, 0-10V, and 3.33mV/V, etc. They can meet the interface requirements of different users and devices, facilitate integration with various automatic control systems, and achieve real-time monitoring and automatic control of the production process.
4. High-temperature resistance: This series of products can withstand temperatures up to 400 ° C. The zero point deviation at the diaphragm with temperature changes is less than 0.5 bar/100° C. Even in extreme high-temperature environments, it can maintain stable measurement performance, eliminating the need to worry about increased measurement errors due to rising temperatures. It provides reliable measurement guarantees for high-temperature industrial production.
5. Rich size options: To adapt to different application scenarios, the GAIM series melt pressure sensors offer a variety of thread specifications, as well as length sizes for rigid rods and flexible tubes to choose from. Users can select the appropriate installation method and size based on the actual installation space of the equipment and the process requirements to ensure that the sensor can be accurately installed at the measurement position and achieve the best measurement effect.
6. Reliable electrical connection and protection: Standard 6-pin aviation plugs can be used for electrical connection, which is firm and reliable. At the same time, it has good shielding performance and can effectively prevent the influence of electromagnetic interference on the measurement signal. Its electrical ambient temperature range is from -20℃ to 85℃, and its protection level reaches IP65. It can operate stably in harsh industrial environments, ensuring the stable transmission of measurement signals and the safe operation of the equipment.
3.Application field
Chemical fiber industry
In the process of chemical fiber production, the monitoring of fiber pressure in the molten state is of vital importance. The GAIM series melt pressure sensors can precisely monitor the pressure of molten fibers, ensuring the stability of the spinning process and the consistency of fiber quality. By precisely controlling the pressure, problems such as fiber breakage and uneven thickness caused by pressure fluctuations can be effectively avoided, thereby improving the quality of fibers and production efficiency. In addition, the high-temperature resistance and high-precision measurement capabilities of the GAIM series melt pressure sensors enable them to operate stably for a long time in the high-temperature environment of the chemical fiber industry, providing reliable measurement support for chemical fiber production.
Chemical industry
There are a large number of high-temperature reactions and material transportation processes in the chemical industry. The pressure control in these processes plays a decisive role in safe production and product quality. The GAIM series melt pressure sensors are suitable for pressure measurement of various chemical media, including high-temperature liquids, gases, and corrosive media. Its high-performance diaphragm material and reliable sealing design can resist the erosion of chemical media, ensuring the long-term stable operation of the sensor in harsh chemical environments. By precisely measuring the pressure inside equipment such as reaction vessels and pipelines, accurate data support is provided for the automatic control of the chemical production process, effectively preventing safety accidents caused by abnormal pressure and ensuring the smooth progress of chemical production.
Production of polymer materials
In the production process of polymer materials, whether it is the precise monitoring of the pressure inside the reactor during the polymerization reaction stage or the real-time measurement of the melt pressure during the extrusion molding stage, highly reliable sensors are needed to ensure the safety and efficiency of production. The GAIM series melt pressure sensors, with their outstanding anti-high-temperature zero drift performance, can precisely monitor the pressure changes of the melt at high temperatures, ensuring the stability of the production process and the consistency of product quality. By precisely controlling the pressure, product defects caused by pressure fluctuations, such as bubbles and cracks, can be effectively avoided, thereby enhancing the product qualification rate and market competitiveness.
Food processing
In the field of food processing, some high-temperature processing techniques such as high-temperature sterilization and baking of food also require strict control of pressure. The GAIM series sensors can be applied to pressure monitoring in food processing equipment to ensure that the processing process meets the technological requirements and guarantees the quality and safety of food. For instance, during the high-temperature filling process of beverages, precise pressure control can prevent bottle breakage and beverage leakage, while ensuring the product's sealing performance and shelf life. During the food baking process, monitoring the pressure inside the oven can optimize the baking effect and make the food taste better.
The GAIM series sensors are also widely used in multiple fields such as petrochemicals, aerospace, and pharmaceuticals, providing reliable solutions for pressure monitoring in various high-temperature and high-pressure environments.
4.Professional services to help customers successfully apply
During the product selection stage, GRAEFF's technical team will provide professional selection suggestions based on the customer's process requirements and measurement conditions, helping the customer choose the most suitable product. During the installation and commissioning process, we provide detailed operation manuals and professional technical support to ensure that the sensors can be correctly installed and debugged and put into use quickly. If customers encounter any problems during the usage process, our after-sales service team will provide timely and effective technical support and solutions at any time to ensure that the production process of customers is not affected.
The GRAEFF (Graf) GAIM series melt pressure sensors/transmitters, with their outstanding zero temperature drift technology, high-precision measurement capabilities and wide applicability, have become the ideal choice in the field of high-temperature pressure measurement. Whether in applications such as plastic extrusion, chemical engineering, food and beverage, or other fields, the GAIM series melt pressure sensors can provide stable and reliable measurement data, helping enterprises improve production efficiency and product quality. Choosing the GAIM series means choosing precision, stability and efficiency.
5.Summary
The GINS series melt pressure sensors, with their high-precision measurement, high stability and reliability, wide application range, economical and practical design, environmental protection and safety features, as well as intelligent and integrated functions, have become indispensable measuring devices in industrial production. It not only provides precise pressure monitoring and control support for multiple fields such as plastic extrusion, chemical fibers, rubber, food, pharmaceuticals, and industrial automation, helping enterprises optimize production processes, improve product quality and production efficiency, but also effectively reduces equipment maintenance costs and operational risks for enterprises. Choosing the GINS series melt pressure sensor means choosing an efficient, stable and reliable production process monitoring solution, providing a solid guarantee for the sustainable development of enterprises.
